How to choose the bottled water filling machine ?
A few years ago, when we were at a trade show in Thailand, a client asked me a question about how to open a bottled water factory.When choosing Chinese filling machine, how to choose a good machine? Here we answer the questions one by one.
How to choose a reliable bottle water filling machine ?
What questions should be paid attention to when choosing production lines?Bottled water, which is convenient and healthy, is popular among consumers.And as bottled water manufacturers, in order to meet people’s growing taste for drinking water
Enhanced requirements, but also need to continue to introduce new equipment, to ensure water quality.
1, look at the appearance Bottled water production line aesthetics, but the appearance of any equipment must be easy to operate and maintain as a prerequisite.A manufacturer, outside can not be beautiful, the overall look is very uncomfortable. No beauty, no texture, the machine quality of this enterprise, will not be too good.
- Look at the materialAt present, the filling machine material on the market will generally use 304 stainless steel, but some manufacturers in order to reduce the cost will often choose 202 stainless steel, there seems to be no obvious difference in appearance, but in the long term, for Corrosion resistance and health indicators of equipment have a serious impact.Look at the frame thickness of the machine, if the overall frame thickness of the machine is not enough, it will affect the stability of the machine operation.
3, look at accessories A good filling machine, electrical and bearing are well-known brands, open the electrical box of the machine, to see whether the electrical configuration is a national well-known brand, bearings are NSK from Japan, or SKF from France.
- Look at the design The quality of the design, if the design is not reasonable, the machine drawings involved have problems, the machine does well, there will often be problems.All good design and good manufacturing make good machines.
How do you choose the type of water ? mineral water or pure water ?
Automatic RO reverse osmosis system
Technical parameters:
Raw water: tap water, well water, groundwater, water;
Inlet pressure: 0.2-0.3Mpa; Operating pressure: 0.6-1.5MPa;
Desalination rate: > 99%; Water yield: 5000L/H;
Conductivity of water production: < 5μS /cm, 2μS /cm;
Control: automatic control/manual automatic switch.
II. Process flow of automatic RO two-stage reverse osmosis system:
Adjusting water tank — booster pump — multi-medium filter — activated carbon filter — cation exchanger — precision filter — primary high pressure pump — primary reverse osmosis device — secondary high pressure pump — alkali adding device — intermediate water tank — secondary high pressure pump — secondary reverse osmosis equipment –Ultraviolet sterilizer – pure water tank (sterile)
Three, automatic RO two-stage reverse osmosis system features:
- The secondary reverse osmosis purified water purification equipment produced by Wei Water Treatment Company has high desalination rate and low operating pressure.
- The pre-treatment protection device ensures that the high-pressure pump and reverse osmosis membrane are not damaged by hard objects.
- Reliable performance of parts and components and excellent performance of water production.
4, the product, concentrated water are equipped with flowmeters, to monitor and adjust the operation of water output and system recovery rate. - On-line conductance meter continuously monitors product water quality, with set value and alarm.
6, water and drainage system pressure gauge to monitor reverse osmosis pressure difference, prompt cleaning time, comprehensive system monitoring, automatic instrument display.
7, sensitive high voltage, low voltage switch;Prevent damage to equipment under abnormal conditions and ensure the normal operation of the system. - Advanced membrane protection system rinses the membrane surface regularly, reduces the pollution speed and prolongs the service life of the membrane.
9, system desalination rate of more than 95%, single membrane desalination rate of more than 99%, economic operation.
Mineral water hollow filter system
It is difficult to achieve the deep purification effect of drinking water with ordinary filter media.Ultrafiltration membrane purification technology using high precision pure physical filtration principle, filtration accuracy of 0.1 ~ 0.001 micron, do not add any chemical substances, rely on ultrafiltration membrane surface covered with microholes for screening, so as to intercept harmful substances, so as to achieve filtration purification, purification effect.Trapped water rust, particles, bacteria, colloid and some organic matter, to keep the pH value of water production unchanged, while retaining the water needed by human body trace minerals and trace dissolved oxygen.
Hollow fiber ultrafiltration membrane [1] is a kind of ultrafiltration membrane.It is the most mature and advanced ultrafiltration technology.The outer diameter of hollow fiber is 0.5-2.0nm, and the inner diameter is 0.3-1.4nm. The hollow fiber tube wall is covered with micropores, and the pore diameter is expressed by molecular weight that can intercept the substance, and the molecular weight can reach several thousand to several hundred thousand.Raw water flows under pressure on the outside or inside the hollow fiber, respectively forming the external pressure type and the internal pressure type.Ultrafiltration is a dynamic filtration process, the trapped material can be removed with the concentrated water, does not clog the membrane surface, can run continuously for a long time.Ultrafiltration membrane is one of the earliest developed polymer separation membranes.
Ultrafiltration membrane filtration only depends on the tap water itself pressure can be realized, do not need electricity, pressure, has the characteristics of low pressure no phase change, low energy consumption, less waste water discharge, safety and energy saving.In addition, because the ultrafiltration membrane filtration does not need electric pressure, the equipment is simple and easy to install, the water flux is large, and there is no need for water storage bucket and other supporting equipment.Ultrafiltration membrane filtration has the function of flushing sewage discharge, through the positive and negative flushing ultrafiltration membrane filament, can be intercepted pollutants flushing out, prolong the service life of ultrafiltration membrane filament.
How to choose bottle shape and desgin bottle size ?
PET Bottle Design
Normal bottle weight : 330ml 15g / 500ml 18g / 1250ml 35g / 1500 ml 35g / 2000ml 45g
Bottle design is also very important, bottles have square bottles, round bottles, bottles with trademarks, there are all kinds of bottles with artistic design.Depending on the size of the bottle, there are 330ml to 5L bottle designs.Good bottling design makes people look like buying.The design of all bottles is also a very important job.
How to choode bottle label for bottle water ?
Bottle Label Design:
- opp hot melt label
- shrinking label
- stick label
At present, there are three kinds of commonly used labels on the market, which have been hot melt adhesive labels. The labels are very cheap and the price of a single machine is very expensive. They are generally used in large factories with mass production.The second is the heat shrinkable label, the machine used is a sleeve marking machine.The tag is in the middle of the price of the machine and is usually used in small and medium-sized factories.The third kind of label is self-adhesive label. The machine is very cheap, but the label is very expensive.It’s usually used on top of high-end water bottles .
How to choose label machine ?
- stick label machine Technique parameter
Inner diameter of label: ￠76mm
Max outer diameter of label: ≤￠300mm
Label width: 10-200mm
Label length: 10-400mm
Label precision: ±1mm
Bottle diameter: 10-150mm
Production capacity: 6000-7000 bottles/hour
Power: 2.5KW 220V 50Hz (according to the customer’s requirement)
Weight: 200Kg Dimension:2000mm×950mm×1260mm（L×W×H）
Functions：
This machine is used for using the Taiwan touching type of PLC control or knob control. It is made up of photoelectricity equipment of Japan OMRON. Synchronization electrical，timing electrical, conveyor belt. Import strap etc correlative part.
The design of mainframe part absorbed label transmit of import machine and solved the unsteady ingredient of home made common label.
The machine is suitable for various specifications of bottles. Its operation is easy and it can be finished in a short time.
The quick printer adopts the motor drive, gas drive. The words in the ribbon are clear and clean.
The whole machine is designed to meet GMP standard.
This machine is suitable for processing the big round label of medicine, chemical, food, commodity etc.
2. shrinking label machine detail
Main technical parameters of the equipment:
1.Host machine; AC220V, 50/60HZ, 1.5-2KW, single-phase
2.Shrinking machine: AC380V, 50/60HZ,18KW(steam heat ) / three phase
3.Production speed: 12000BPH – 15000BPH
The standard length of label is 100mm and the speed can be adjusted accord to customer’s requirements.
The speed will be faster if the label is shorter.
4.Diameter of bottle body : ∮28mm-∮125mm
5.Length of label: 30mm-350mm
6.Thickness of label: 0.035mm-013mm
7.Material of label：PVC、 PET、 OPS
8.Dimension:L2000W850H2000mm
- Brief Introduction of Equipment
Synchronized transmission,any change of transmission belt will be finished quickly.Compared to the type of traditional multilayer whose change and maintain need more than six hours ,its maintenance is easy and simple ,so it don’t affect production.
Unit cutter head plane design in China which apply to the container of ∮30mm—∮130mm.you never need to change or debug it.It also has unique light touch human-machine screen,that means,auto search original location as well as safety and convenience which is ahead of other congener products.
Single shrinking label feed plane ,reasonable height which is convey to fix the label;micro-computer auto figure which avoid enactment and adjustment .you only need to press it lightly ,the label will detect and locate automatically.The change of label is quick and convey,besides,the cutting place is absolutely exact .
Label feeding equipment:driving synchronized tensility control the supply of label ,the supply ability is 90 meters per minute,volume label supply plane is ∮500mm,the internal diameter of paper tube will be 4’ ,8’,10’ .the configuration of label feeding is stable tensility which enable the exact length of label and the stable ,quick supply of label.
The center pillar apply step by step shoot label structure and the speed is 100 packages per minuter.
The newly designed cutter head use step by step motor driving which speed is high ,action is exact,the cut is in order and the shrinking is beautiful.This design cooperate with the label synchronized location structure enable the precision of cut location within 1mm.
Many emergency stop buttons enable emergency stop at the proper position along the production which the safe production.
Special designed heat wind shrinking tunnel use high pressure wind machine which makes the shrink effect perfect. Compare with the traditional shrink tunnel which cannot shrink curved bottle,this head wind shrink tunnel can make the shrink effect satisfy.
The new style steam shrink tunnel improve the efficiency highly. It applies to different and unequal round bottle ,flat bottle ,square bottle etc.The adjustment and maintain is convenient ,the shrink is in order. The spout of steam use the separation style which make the tunnel smooth.The spout mouth is divided into four parts and the height ,place and quantity of steam of every part can be adjusted in order to make the shrink effect perfect .the low pressure steam bag use the stainless steel tube design and every connecting tube use stainless steel soft tube ,so the disassembly and fixing id very convenient. The whole machine is made of stainless steel ,so it is heat preservation and save energy sources, besides ,and accord with the international safety standard.The stainless steel plane at the bottom can condensate water and drainage them. The reductor and transportation machine is made by international famous brand—Spirax Sarco which working environment cannot be influenced. there are two eye window in front and at the back of the box body.the waterproof design of the whole machine is made of stainless steel which makes the operation and maintain convenient.
3. oppe hot malt label machine
SAMPLES AND TEST RUN MATERIAL
To facilitate the seller’s engineering and factory test runs, buyer shall provide the seller with the following sample material:
samples for design
10pcs empty bottles for each size or drawings
Label drawings for each size
The above mentioned samples to be sent to the seller free of charge,
arriving not later than 7days after the date of the contract. In case of lack of some samples, the drawings of the relevant parts should be provided immediately after the contract signature
samples for machine testing
500pcs empty bottles for each size
500caps
2 rolls for label
The above mentioned samples to be sent to the seller free of charge, arriving not later than 14days before the scheduled delivery of the machine
All the expenses occur for the above mentioned will be at the buyer’s cost
- TECHNICAL ASSISTANCE
The seller shall provide technical assistance for supervising the installation and commissioning of the equipment under the
following conditions:
The buyer shall provide:
Sufficient products, materials ；use of perfectly produced and formed material such as bottles, labels and glue, etc. All above material has to be
Continuous supply and feeding of as bottles , labels glue and etc
Sufficient energy such as electricity, light, compressed air etc
Continuous feed of different media such as compressed air, stable electricity, etc
Constant current condition with voltage variations of max +/-10%
Installation team of skilled people; adequate maintenance personnel for impeccable maintenance of the plant according to seller’s instruction
The cost for supervision of the installation/commissioning/training is 20dollars for one person for each day, and buyer will supply return tickets and hotel and foods during machine installation and running test
How to choose packing machine ?
- wrap film packing machine
Now let’s introduce the wrap film packing machine,
Technical parameter:
● Facility model: KO-350Atype
● Facility overall size: ：L12000×W1100×H2100mm
Facility overall size: Main equipment：L12000×W1100×H2100mm
Shrinkage machine：4200×1100×1700mm
● Wrappage max size:L2400×W650×H450mm
● shrinkage film material: PE
●shrinkage film thickenss:0.03-0.15mm
● thermo shrinkage tunnel max temperature: 160 – 260° adjust at will
● max output per minute: 35 bags
● facility power：34 Kw
● pressure requirement: 380V/50 HZ
● air pressure: 0.5-0.7mpa
● working noise:≤65db
● import bottle convey belt width: 541mm
Parameter :
● OMRON ： PLC controlling system
● WEINVIEW：Touch Screen
● Taiwan Airtac pneumatic component 1set
● Taiwan Telta transducer 2set
● Stainless steel wing heating tube 12pcs
● China-USA cooperation Teflon convey belt.
● Shanghai HEMEI motor and Zhenjiang Taili worm derailleur.
● South Korea Autonics photoelectrical switch, approach witch
● thermo sealing knife aluminum casting heating board, even temperature, long usage life, our company special production.
●whole machine appearance plastic spray, machine rack adopt to high-quality carbonated steel, main part adopt to stainless steel.
● Wooden case and wrappage film separate package.
Product instruction
● frequency converter speed adjust、two segment convey device.
● Bottle pushing, thermo sealing and cutting whole movement adopt to pneumatic fracture.
● Proximity switch control film length
● Touch screen, PLC system greatly increase facility movement reliability.
● Three-wind recycle fan machine, ensure shrinkage tunnel inside even temperature.
● Super big wind-volume cooling system, ensure quickly get into shape .
● Anti-high temperature teflon convey belt, convey steadily, high-strength anti-abrasion.
● Frequency limitless speed adjust convey belt frame.
● convey belt height can make according client requirement, adjust range:±100mm
● Wing stainless steel heating system, endurance
● Meet with product instant stop requirement product-bearing rack device ensure production line consistency.
Technical requirement:
1、package type：
(1)350/500/550/600ML big bag：4×6，4×5 ;small bag、3×4，3×5 four type of package.
(2)1L／1.5L／2L／2.5L big bag：3×3，3×4;small bag、2×2，2×3 four type f package
Regarding can, we suggest adopt to package with tray , pack steadily.
3、package speed：16－20bag／min
4、meet with pre-treatment filling speed of filling machine.
(1) 350/500/550/600ML big bag：4×6，4×5，(24000－29000b／hr）、small bag：3×5，3×4，(15000－18000b／hr）.
(2)1L／1.5L／2L big bag：3×4，3×3(10000－14000b／小时）、 small bag：2×3，2×2（5000－7000b／h）.
5、package material：PE thermo shrinkage film width（200－600mm），thickness（0.03－0.12mm）
Solution
1、according production line, auto arrange, and combine our company KO-350Aautomatic sealing and cutting mature fracture, as the machine fracture.
2、the production line can match with any company filling device. For it stability, the production line main component all adopt to import, joint venture famous brand.
3、if pre-treatment filling machine output is comparatively high, can divide two-way, auto seal and cut at the same time, to meet with output requirement, among KO-350Afracture has original creation, it is the high-efficiency, highest economical collocate at the same time.
4、PE film adopt to flake, upper and down roll, auto seal and cut to roll type and up to shrinkage efficiency.
Main structure and produce process
Main structure: the equipment is made of bottle loading system, packing machine, thermo-shrinking machine, no-drive roll convey machine and electric control system, pneumatic control parts and so on.
Produce process: KO-350Aautomatic linear packing machine is produced at the basis theory of the film shrinking after heated. The whole packing process is including photoelectric sensor testing, PLC treats the collected signal, convey belt delivering the bottles, the dividing board divide the bottles into lines and the push the bottles to be filmed, the thermo-sealing knife seal the film into bags, the cooling tunnel cool the bags.
2. box carton packing machine
Some good brand use carton box packing bottle water . Normal factory use film packing machine .
Main functions and structural features
● Adopt international famous brand electrical components and pneumatic components;
● The use of servo motor drive, every step is accurate calculation, so that the production is accurate and correct;
● PLC control, touch screen operation, at any time according to the production needs to adjust the production speed;
● According to the packing requirements, automatically arrange the products;
● According to the packing speed, 4 boxes, 6 boxes, 8 boxes can be synchronized packing;
● Applicable to a wide range of bottles, boxes, bags, barrels and other types of products
Packing;
● Can realize the product multi-layer packing, automatically add and put the partition board;
● Especially suitable for supporting the use of packaging line, easy to move;
● One machine multi-purpose, according to the product model convenient replacement of the head, at any time to change the production line.
last step , palletizer , big factory use pallerizer easy to
3. Automatic palletizing machine
The palletizer is to stack the cartons that have been loaded into the container on the pallet according to a certain arrangement to carry out automatic stacking. It can stack multiple layers and then be rolled out to facilitate the forklift truck to transport them to the warehouse for storage.The equipment adopts PLC+ touch screen control, to achieve intelligent operation and management, simple and easy to master.Can greatly reduce the labor and reduce the intensity of labor.Adopt the concept of high-speed, stable and space-saving design.Adopt separate type to take off board, faster, save space more.Multi-purpose machine, rapid adjustment, no need to replace the stack products and worry.Scope of application: corrugated carton, plastic box, barrel – shaped packaging, bag – shaped packaging.
★ The touch screen operation to realize man-machine dialogue, can display the production speed, fault cause and location, high degree of automation.PLC can be programmed to control the sorting and stacking of cartons, the supply and discharge of pallets.
★ The use of Schneider servo motor high precision, transmission stability and other characteristics.
★ Adopt pneumatic components and cylinders from Taiwan Yadeke, with reliable quality and performance.
★ The safety door and cover are equipped with electrical induction device, when the cover door is opened, the machine stops working, can protect the personnel.
★ Stacking mode adjustment is convenient and simple, can be carried out on the touch screen.Stacking stability, high efficiency, can greatly save manpower.
★ Low voltage electrical appliances, frequency converter,PLC, air switch for Schneider.
★ Large pallet storage capacity, can accommodate 12 empty pallets, can realize automatic pallet supply.
★ Photoelectric proximity switch for Korea Autonics.
★ Several stacking methods can be completed without changing the stacking parts.
According to the actual situation of the site and product characteristics of our company can make low palletizer for you;High palletizer;Servo palletizer;Robot palletizer;Destacking machine
The flow of the bottle water line
Bottle cap bottle molde injection machine — bottle blowing machine — botte water filling machine — label machine
— date printer —wrap film packing machine/carton packing machine — palletizer
How much is a filling machine?
some of the smallest filling machines price from $1000 to $2100. this type is semi automatic bottle filling line, capacity is below 1000 bottles/hour . large output capacity 2000-3000BPH $5000 to $7500. this is automatic linear type filling machine. The price of the machine varies according to the model of the machine , 4000-6000BPH filling machine price is about $12500 to $15500 this filling machine type is rotary water filling machine price . rotary bottle filling machine model from xgf8-8-3 to xgf80-80-20 , the capacity from 2000-40000 bottles/hour . depending on the company’s needs .
How many types of filling machines are there? How many kinds of water filling machines are there ?
Here all bottle water filling machine model list : xgf8-8-3 2000-3000bph , xgf14-12-5 4000-6000bph ,
xgf16-16-5 6000-8000bph , xgf24-24-8 8000-10000bph , xgf32-32-8 10000-12000bph ,
xgf40-40-10 18000-20000bph , xgf50-50-15 22000-25000bph , xgf60-60-15 25000-30000bph
xgf72-72-18 32000-36000bph , xgf80-80-20 36000-40000bph
Choose the filling machine capacity you need according to the output .
How does a filling machine work?
Water filling machine is gravity filling machine, under the action of gravity of water, flow into the bottle inside, the air in the bottle through the return pipe, back to the water tank .
What is filling machine?
Filling machine is to fill the liquid in the bottle, and then put the bottle cap on bottle mouth . normal filling machine have three fuction , rinsing bottle , filling liquid into bottle , and capping machine put cap on bottle . this is 3 in 1 machine , the filling machine model xgf .
What are filling machines used for?
filling liquid into pet bottle , glass bottle , can , barrel , and box . liquid like water , beer , juice , cola , oil , shampoo and so one , filling machine second function capping sealing . after filling will sealing the bottle with cap .
