An American customer asked us to buy a model 18-4 can production line ( canning machine) .
Beer machine can filling line. All equipment must be UL certified.It took us two years to get all of them
We have changed the electrical equipment to UL standard, and we have invited UL certification personnel to
our company to inspect the can production line.
Let’s introduce the beer can production line:
Aluminium can filling machine production line including beer can filling machine , juice can filling machine/beverage can filling machine , cola can filling machine production line,
From containing gas and not containing gas can be divided into containing gas and not containing gas can.can filling machine for carbonated beverage ,Beer, coke and soda are all part of the production line of cans containing gas. General non – gas fruit juice drinks can filling machine belong to non – gas beverage production line.The structure of gas-free production line is not simple.Today we are going to introduce the production line of soda cans containing gas for beer can filling machines and coke can filling machines . whole line beer can filling line include 7 machines . below we will explain to you about can filling line machines one by one .
Beer can filling line machines whole line
According to the different output, the filling machine models are:
Model 12-1 Capacity 1500-2000 cans/hour ,
Model 12-4 Capacity 2000-3000 cans/hour ,
Model 18-4 Capacity 4000-6000 cans/hour ,
Model 24-6 Capacity 7000-9000 cans/hour
Model 32-8 Capacity 10000-12000 cans/hour
We choose Model 18-4 Capacity 4000-6000 Cans/hour beer can filling machine in the middle as the case .
4000-6000 Can filling machine plant , A list of machines included in the entire production line .
- Can Depalletizers
- Beer Can rinsing machine
- Model 18-4 capacity 4000-6000 cans/hour 2 in 1 beer can filling and sealing machine
- Beer can Removal of liquid level detection
- Beer can Date laser printer
- Beer can YWPA-YLPA Spray bottle machine temperature
- beer can Half carton film wrap can packing machine
No.1 Beer Can Depalletizers
Characteristics of the Autmatic Can Depalletizers
Advanced automatic control: the equipment adopts the combination of PLC centralized control system and man-machine interface to improve the various control functions of unloading, the operation console can choose Chinese and English display.High productivity: the equipment is driven by German reducer, electronic control by Siemens control system and imported components such as Turck and Danfoss frequency converter, air control by German FESTO pneumatic components.Simple operation: the equipment is fully automatic production, the production speed is automatically adjusted by PLC, and the whole production line runs synchronously.
Reasonable structure: the mechanical structure of the equipment is reasonable and simple, and the pneumatic and electric devices are advanced and reliable.Reliable performance: when the operator needs to carry out maintenance and enter the equipment, the system automatically stops.After finishing the work and leaving the equipment, the equipment can start automatically.The equipment is equipped with safety protection device, the equipment can automatically stop when the operator enters the working area of the equipment, to ensure the safety of the personnel.
Structure composition and material editing of palletizer
(1) The foot into the tank platform conveyor chain, can be prepared to place three packaging bodies.Stainless steel construction.
(2) Main engine room for layered tank unloading.Frame carbon steel structure, three sides of the main board for 3mm thick stainless steel plate.
(3) short conveyor chain inside the main tank unloading machine.Carbon steel construction.
(4) Tank delivery platform, 3.3 meters high, 1.2 meters wide, 5 meters long.Stainless steel appearance structure, high quality plastic steel mesh chain.
(5) Stack plate conveying chain and pneumatic lifting automatic stacking machine.Carbon steel construction.
(6) self-locking tank lifting system.Carbon steel structure
(7) Vacuum suction cup type automatic paper out system.Carbon steel construction.
Editing technical features of palletizer
- Replace manual tank discharging and traditional empty tank unloading machine, which can save a lot of labor and improve production capacity.
- Adopt programmable computer control system, improve the accuracy of mechanical action, and easy operation.
- Stack plate lifting platform self-locking lifting, stack plate stacking machine adopts cylinder lifting, stable action.
- Pushing tank mode can choose continuous action or single cycle action, high operation adaptability.
- It is suitable for the emptying operation of tinplate cans and aluminum cans of various sizes
The main parameters
- Rated production capacity: 1500CPM (to meet the production needs of 1200 cans/minute production line), maximum production capacity: 1650CPM
- Applicable tank type: 180ml, 200ml, 330ml, 335ml, 500ml, etc., tank diameter range:?50 ~ 110 mm tank high H100 ~ 200 mm
- Type of palletizing: palletizing size: 112014202500 (Max), palletizing plate: 11201420100-150 (can be changed according to user requirements)
- Height of stack: 2500mm (Max)
No.2 Can rinsing machine
Empty Can Spray Rinsing
1/pure water rinsing inside of empty can , Wash the dust away .
2/ connect pure water pipe .
3/the built-in ￠25 mm stainless steel spray pipe, divide into two segments, hot and cold water tank temperature higher than 100 degrees.
4/tank by 8 mm stainless steel.
5/the support frame is composed of 75mm x 50mm x 2mm stainless steel square pipe.
NO.3 beer can filling machine
The beer can filling line machine is used more and more widely. It is mainly used for washing, filling and capping of three-piece tinplate cans.It has stable equipment performance, advanced structure, stable work, safe operation, convenient maintenance, stepless speed regulation, high production efficiency, in line with food hygiene standards.Let’s take a look at the operation sequence of the can filling production line.
Operation sequence of can filling production line:
Beer can filling machine parameters
Model : 18-4 (18 heads filling nozzle , 4 heads for sealing )
Cacpty : 4000-6000 cans/hour
can volume : 250ml, 270ml , 330m , 500ml . 600ml
Machine size 2500x2300x2200mm
Machine weight : 3500kg
power : 3.5 kw
Stainless steel high precision filling beer nozzle , same liquid level after beer filling
stainless steel contact parts and liquid tank, fine polish, no death corner, easy to clean
- Put the filled liquid bottle upside down on the working blue, and check that the lower mouth of the liquid bottle should be aligned.
- Put the working blue in the vacuum tank, close the lid quickly, open the lid and lock it tightly.
3, close the vent valve, liquid inlet valve, open the vacuum pump, adjust the vacuum regulating valve to make the vacuum degree (depending on the amount of filling) to meet the requirements of the process, step down the foot plate so that the lower mouth of the liquid bottle is filled with liquid. - Open the inlet valve slowly, then the liquid level in the tank rises, and open the vent valve at the same time to make the liquid level drop, and the liquid is pressed into the liquid bottle from the tank.Reasonably adjust the two valves to keep the liquid level between the level specified by the viewing mirror.
- When the vacuum gauge pointer is in 0 state, it is proved that the filling liquid has been completed. Return to the step board and open the quick opening lid to take out the filled liquid bottle.The troubleshooting of vacuum pump is shown in the instructions of XD series single stage rotary vane vacuum pump. If the vacuum pump is not used for a long time (more than seven days), the used oil in the pump should be put clean, washed and replaced with new oil to prevent water in the oil from corroding the pump body.
NO.4 Can level detector
Filling liquid level detector is developed to achieve a level of liquid level detection instrument.The instrument uses a core and uses low-energy X-rays to interact with the substance under test, The principle that the ray intensity varies with the position of the material surface to control the volume of the filling liquid material.Because of its non-contact measurement method, The problem that the conventional weighing method can not measure the volume of filling liquid material on the assembly line is solved fundamentally.Therefore, it is widely used in food, medicine, chemical industry, weapons and ammunition filling Automatic on-line control of liquid production line (whether bottled or canned).It is of great significance to ensure product quality and improve economic and social benefits. Filling liquid level detector in the domestic market occupy more than 70% share, marketing all over the country.Filling liquid level detector is the company’s new generation of filling liquid level detector.
The biggest difference between it and the previous generation is that it does not contain isotope radioactive source. It is the first filling liquid level detector that does not contain isotope radioactive source launched in the country. In recent years, the state has strengthened the management of radioactive sources, from the purchase of source-containing instruments to the testing, daily management, safety and inspection, to the repurchase of radioactive sources when the instruments are scrapped. The hassle and expense are varied.It is under this background that the company, starting from the interests of users, gathered the scientific and technological elites of the company, quickly developed the filling liquid level detector without isotope radioactive source. To save users trouble and fees.Another feature of it is that the detection accuracy is much higher than the previous generation of detector, Therefore, the liquid level can be detected correctly under the higher line speed and when the filling liquid level is detected on the bottling line.
Main indicators
Line speed of conveyor belt: ≤1.5m/s.
Container diameter: 40mm ~ 120mm.
Dynamic container resolution: ±1mm, or ±3.2ml (for Type 206 aluminum cans, when conveyor belt speed is less than or equal to 0.5m/s).
±1.5mm, or ±4.8ml (for 206 aluminum cans, when the conveyor belt line speed is less than or equal to 1.5m/s).
Static container resolution: ±0.5mm, or ±1.6ml (for Type 206 aluminum cans, when the conveyor belt speed is less than or equal to 0.5m/s).±1mm, or ±3.2ml (for 206 aluminum cans, when the line speed of the conveyor belt is less than or equal to 1.5m/s).
Rejection rate of unqualified containers: ≥98% (when the detection speed reaches 1200 / min).
Conditions of use: Ambient temperature: 0℃ ~ 40℃, relative humidity: ≤95% (40℃), power supply: ~ 220V±20V, 50Hz.
Temperature error: in the range of 0℃ ~ 40℃, not affected by temperature change.
Host size and weight: length × width × height: 620mm×165mm×400mm, 40KG.
Power consumption: ≤150W.
Can flipper
The flushing machine is mainly used for flushing the bottlenecked cylindrical bottles and various special-shaped bottles. It can be combined with the filling machine, capping machine and conveyor to form a packing production line.It is widely used in winery, beverage factory, brewing factory, pharmaceutical factory and other industrial and mining enterprises.
Features of turning bottle washing machine:
1, three times of different liquid washing, washing clean, the machine adopts fully enclosed, safe and sanitary.
2, The machine adopts manual bottle up and down, two times of circulating water positioning internal flushing, one time of tap water positioning internal flushing, water or other liquids (according to user needs) positioning internal flushing and external flushing, the total flushing time is more than 20 seconds, bottle control time is more than 30 seconds.
3, The machine is equipped with circulating water tank, pressure pump and water filtration facilities, circulating water
can be repeatedly used, that is to ensure clean water, nozzle is not easy to block, and save water.
- The exposed part and the part in contact with the liquid are made of stainless steel and nylon. The cover adopts fully enclosed combined design, which is easy to operate and check and conforms to the food hygiene standards.
NO.5 Beer can Date laser printer
Laser printer parameter
The average output power is 20W, 30W, 50W, 100W
Output beam quality < 1.8m2
Marking performance spot diameter 6-9mm
Power stability value < 5%
Minimum character height 0.15mm
Power adjustment range 5-100%
At + 1064-4 / Fiber length 1.9/2.5/3
Pulse width 80-140 / Beam quality < 1.0
Repetition accuracy ±0.001mm
The maximum linear marking speed is 12000mm/s
Marking format graphics, text, bar code, two-dimensional code, date, shift, batch number, serial number,
The file link / Engraving range 110mm×110mm
The power consumption of the machine is ≤200W
Power demand 220V±10%/50Hz/4A
Cooling method: air cooling / Control interface USB
The life of the laser module is up to 100,000 hours
NO.6 Beer can YWPA-YLPA Spray bottle machine temperature Beer can sterilizer
Because carbonated drinks are filled at low temperature (usually 4-10℃), and the room temperature in summer is much higher than this, in such an environment, the moisture in the air is easy to cold condensation on the outer surface of the bottle.Bring inconvenience to subsequent packaging and operation, such as labeling.Especially if the packing is in cartons, dewdrop will wet the cardboard and cause serious damage.Therefore, a warm bottle machine must be set up after the filling machine.Heat the bottle to room temperature.Warm bottle machine is a tunnel type spray equipment, through the circulation of hot water spray heat exchange way to heat the bottle body, permanent three temperature zones (can also design more temperature zones).
NO.7 beer can Half carton film wrap Can packing machine
This machine is widely used in beverage, beer, chemical, food, medicine and other industries
Advanced electrical control technology can keep each mechanism accurate synchronization, reliable transmission.
The heating box has the advantages of reasonable structure, heat insulation and high precision of temperature control.
Equipped with the world’s most advanced control components such as Siemens, Germany, sophisticated equipment, stable working conditions. Mechanical transmission parts are made of heat-treated stainless steel or medium carbon steel and other materials.The surface spraying quality is excellent, and the whole machine has strong anti-rust performance.
Main technical parameters:
The external size of the equipment is 13500×1215×2150H mm
The maximum size of the package is L420W280H350
Shrinkage film material PE, PVC, POF
Shrinkage film thickness of 80~90um
Maximum output of 18 packages per minute (continuous stepless speed regulation)
The total power load of the mechanical part is 45KW
The compressed air pressure used by the machine is 0.4~ 0.7MPa;Maximum gas consumption;0.25 NM3 / min
Maximum height of conveyor belt: 600mm, height: 1120~1185(mm)(adjustable)
Voltage required 380/220V The weight of the equipment is 3500kg
Can filling machine often see the problem:
- How much can filling machine for sale ?
Because of the different types of can filling machine, it is divided into gas can filling machine, and non-gas can filling machine, Can filling speed is different, the model is not the same, so the price is not the same.Base prices range from $15,500 to $95,500. so can filling machine price , first you need to choose a model, after cofirm model can calculate price .
2. Can filling machine can do for how many Types of cans ?
Aluminum cans, iron cans and PET Can , our factory aluminum can filling machine can use this three types cans .
3. Is this an automatic can production line?
Yes , whole line from A to Z , full automatic can filling machine
4. beer can filling process
step1 filling co2 into can , step2 filling beer into can , step 3 put can cap on , step 4 sealing
5. can filling machine function
2 in 1 can filling machine have two functions , can filling and sealing machine / can filling and seaming machine .
5. What machine is aerosol can filling machine ?
just the spray can filling machine for aerosol bomb ,Kwik ,aerosol insecticide ,bug spray , different with beverage can filling machine like beer , juice , cola …
6. What machine is tin can filling machine ?
tin can filling machine include beverage can filling machine , milk can filling machine , powder can filling machine, and sacuse can filling machine and so on .
can filling machine manufacturer china stardard:
The qualified rate of filling capacity was changed to the qualified rate of filling precision.
Improved product technical indicators:
The production line efficiency is increased from not less than 82% to not less than 85%;
Filling accuracy qualified rate: increased from 4 000 bottles /h ~ 10 000000 bottles /h not less than 85% to 4 000 bottles /h ~ 15 000 bottles /h not less than 93%;From >10 000 vials /h ~ 20 000 vials /h not less than 90% to >15 000 vials /h ~ 30 000 vials /h not less than 95%;>20 000 vials /h ~ 60 000 vials /h not less than 93% was increased to >30 000 vials /h ~ 72 000 vials /h not less than 98%.For the 355 ml cans,
A) When testing the capacity, the capacity deviation is changed from ±8mL to ±6mL;
B) During quality inspection, the quality deviation is changed from ±8g to ±6g;
C) When testing the liquid level, the deviation of the liquid level is changed from ±2.5mm to 2mm;
Sealing qualified rate: increased from not less than 99% to not less than 99.5%;
The tank loss rate was changed from no more than 1.5% to 4 000 cans /h ~ 15 000 cans /h no more than 1.0%;15 000 cans /h ~ 30 000 cans /h is not greater than 0.8%;30 000 cans /h ~ 72 000 cans /h no more than 0.6%;
The loss rate of filling material is changed from not more than 1.5% to 4 000 cans /h ~ 15 000 cans /h not more than 1.0%;15 000 cans /h ~ 30 000 cans /h is not greater than 0.8%;30 000 cans /h ~ 72 000 cans /h is not greater than 0.6%. The filling container is aluminum three-piece cans with easy opening lid, and the filling method is hot filling. The qualified rate of the sealing cap is measured. Cover loss rate determination;Measurement of power consumption of unit filling material;Electrical safety performance test. This standard is put forward by China light industry federation.
Filling material, Filling temperature
The temperature of the filling material in the cylinder of the filling machine (℃).
Filling pressure The filling machine counterpresses the pressure in the room (MPa).
In-situ Cleaning System (CIP)
A system for cleaning the internal parts of the machine that come into contact with the filling material without the need to remove parts.[2] Production line composition editing
The production line shall consist of the following basic machines:
A) Tank unloader;B) Empty tank conveyor;C) Can washing machine;D) Filling machine;E) capping machine;
F) Sterilization machine (for beer production line) or warm pot machine (for beverage production line);
E) Mixer (for beverage production line);
H) Can inspection machine;G) Jet-type code machine;J) Tank delivery system;K)CIP cleaning system;L) Blow-drying machine. A) Carton packing machine;B) Code box palletizer;C) Other auxiliary machines. Check rule editing
The factory inspection The factory inspection of each single machine of the production line shall be carried out in accordance with all items stipulated in the product standard.
The inspection of the whole line shall be carried out in the user’s factory. The inspection shall be carried out line by line according to the technical requirements of this standard.
One customer ask us about 20000 Cans/hour canning line , our 40-8 is ok for this line .
here is customer ask machine list :
CAN FILLING LINE
FOR CARBONATED DRINKS
LINE SPEED 20,000 CANS/HOUR
SIZE (185 ML, 250ML AND 330 ML SLEEK CAN) Machine list
- Carbonated mixer (7,500 l/h) (complete mixing station for CSD products)
- DE palletizer to run cans size 185ml,250ml, and 330 ml can
- Empty can conveyors
- Can rinsing station
- Filling machine (20,000 cans/hour),
- Lid feeder
- Seamer
- Low fill detector/ rejecter
- Tunnel warmer/cooler
- Date coder
- Filled can conveyors
- Tray packer (wrapping machine) (6×5, 30 cans per tray) tray with film
- Tray, carton conveyor
- Palletizer
Here is new model list : Common models and production table:
1000-2000CPH can filling machine 12-1
4000-6000CPH can filling machine GDX18-4 / 18-6 / 20-4
8000-10000CPH can filling machine GDX24-4 / 24-6
12000-15000CPH can filling machine 32-6
15000-20000CPH can filling machine 40-8
20000-25000CPH can filling machine 50-8
25000-30000CPH can filling machine 60-8
